Autobody Paint Tech 101:
First some clarifications: A "Paint Store" is not your
local NAPA. Find a Paint store! NAPA is good for small
quantities, but they do not mix paint. You will find your best
selection at a Pro paint store.
There are many manufactures of paint.
I use PPG Starbase or DBC or DBU as a basecoat.
Starbase is lacquer. DBC is better. DBU is best, adding a
catalyst to the thinner (reducer) to make the base color chemically
cure. Some painters like other brands. The important thing
to remember is to use the same manufacturer throughout the process.
If you use X brand primer, use X brand clearcoat. Keep it
consistent. The chemical composition of it all is very important.
I like PPG (the most expensive). This article will use PPG
products, because I am familiar with them. One thing about
painting a car, the bodywork labor is at least 50% of the price of
the job. That leaves 50% for materials. Why scrimp on the
materials? Use the best you can afford!
The paint store salesmen are your friends. They are highly
trained on all the products they sell. They can teach you about
paint. Ask for it! A motivated paint store salesman will
teach you about his products. He sells more paint that way.
I once had a Tech take me around back and teach me how to color sand and
buff on a fresh black paint job on my 440Z Cabrio.. I have since
bought $500 worth of sandpaper and buff compound/pads from that
store….not including paint.
1. Bodywork. Walk around the car and look at it.
Park it in the sunlight and close your eyes. Feel along the car
and sense the difference in the surface temperature of the metal. The
bondo will be colder than the metal. Mark or remember the
cold and low spots. Your fingers and palm will be a better judge
of low spots than your eyes. The old magnet trick works to find
filler, if you remember that the magnetic properties of the substrate
are all relative to the bare metal. There is a calibrated magnetic
gauge available that tells you the thickness of the paint, available at
paint stores.
Do the bodywork. You may need a dual action orbital (DA sander).
There are two kinds, Electric and Air powered. Air ones use a
minimum of a 3 horse 20 gallon compressor. Expect your compressor to run
nonstop whilst sanding. I use an electric DA sander, made by
Porter Cable. I don't have to fire up a 15 amp (110v) compressor
to run a 1 hp sander. Electric DA sanders are very quiet.
Some have dust attachment hoods that use an shop vac to collect the
sanding dust. Dig out the low spots and the bondo
spots. Any filler in your car is either old and inferior, or fresh
and poorly done. ASSUME IT! This is the one time that you
will not "make an ASS out of U and ME".
Dig out the old filler. This includes any lead in the factory body
joints. The lead may stain your topcoat. Modern fillers are
awesome, with none of the problems of old.
Feather edge it. Scratch up the metal good with 36-80 grit on
your DA. You can do this with the DA or by hand. Apply the
filler to an area at least 4x the size of the repair. Grab a
16" "longboard" sanding board armed with 80 grit
and sand the area you filled. Get it reasonably smooth (feel it
with your hands).
Sandpaper comes in two weights. One grade fills quickly, the
other lasts a lot longer; but costs more. I use the better
grade to save money in the long run….
You gotta have tools! You will need a compressor. I have
gotten by with a 3 hp 20 gallon for the past 10 years. A air
powered DA will make it run nonstop. You will also need a paint
gun. There is no reason to buy a traditional siphon feed (cup on
the bottom) gun. They are inefficient. The air pressure
needed to feed the paint is between 40-80 psi. At this rate, there
is a lot of overspray. These guns are virtually outlawed in
California, as they waste so much paint and blow it into our air.
There is a new Sheriff in town, and his name is HVLP (or High Volume/Low
Pressure). These guns have an increased "Transfer
Efficiency" and reduce overspray by 20-50%. This directly
impacts your pocketbook, as you buy less paint at the store. HVLP
guns need a lot of air volume, and my little 3 hp 20 gal does not keep
up with it. Another option is a gravity feed gun, either in a HVLP
or non-HVLP setup. The non-HVLP guns still have the high
efficiency , as they do not need any air pressure to get the paint out
of the gun. A gravity feed gun has the paint cup on top. It
flows out on its own. The air pressure is only there to atomize
it. These guns are very cheap at Harbor Freight (1800 423-2567
$40?). At this price, you can affords to throw away the gun after
every job, although mine are going on 2 yrs old and 20 cars. I
have found that my little compressor will keep up with a gravity feed or
a siphon feed gun because you are not spraying continuously.
Refilling the cup gives the compressor time to recharge, as does walking
around the car. There are also mini guns out that fit in a door
jamb, or can be used for those smaller jobs. I can't stress enough
the value of a gravity feed gun. It saves paint, reduces overspray,
and gives consistent show quality jobs. I even paint my house with
it. The cup on top design makes cleanup a breeze. It can go
in the dishwasher if you are using water-borne paints or housepaint.
Sanders. There are many different types to use, depending
on what you are doing. The 6" pad DA is the most common.
The 8/9" tractor is a big bondo hog, slowly smoothing out large
areas at once. The 16" air powered straight line sander and
the 16" long board hand sander are great for making large areas
flat and straight. When in doubt, use the hand tool instead of the
air tool. The results will be much better. The general chain
of events is to grind/sand with a 6" DA, then do the filler work.
The filler can be knocked down with a tractor, DA, or straight line
sander. After you get it close, switch to hand tools for accuracy.
I use 80 grit at this stage to quickly get the shape I need.
Somewhere in your process you will need to blow on some primer and sand
it smooth to check your work. I like to put a mist of black over
the primer and sand that off. Any low spits show up as black.
As you get closer to the finished primer surface, you will need to
switch to 240 then 400 grit wet/dry paper. This does not come in
16" board lengths, so you'll need a 1/4 sheet rubber block.
This 5" long block is not very accurate for getting panels flat,
which is why we saved it for last, after the big 16" board did its
job. The 5" will smooth the existing surface and detail out
the corners, edges, ect…Your paint store will have a huge selection of
sanding tools. The final sanding step is to have 400 or 600 grit
scratches over the entire car. This grit will not show up on the
clearcoat, but is rough enough for the paint to grab onto.
Clearcoat. Urethane is in. A decent clearcoat job will be as
shiny and deep as the old lacquer jobs. Lacquer is out. I
believe it is completely banned in CA now. When I left in '95, all
that was left on the shelf was primer, sold as a 'precoat".
Urethane clears can be sanded and buffed to a mirror finish, if you
like. They are very durable, and have UV inhibitors. Great
stuff. The neat thing about a clearcoat job is that the basecoat
color goes on like lacquer. You can sand it in the booth, if you
get a boo-boo. It dries fast, too.
Wax (not!). Flame on, Wax Salesmen! The paint mfgs say don't
wax for 30 days. Don't ever ever use 5 Year Miracle Wax on a fresh
job. Don't listen to me, ask the paint tech at your paint store.
Carwash -by hand. Make your shine last.
_
The Ballet dance follows: The "Dance of the Painter" is
the most difficult part of the job, and the most expensive. The
surface needs to be free of all oil. Your hands have oils.
Wear gloves. Never allow a shop rag to enter your booth or touch
your car from the first sanding stroke. Buy a roll of Bounty.
My process is as follows. I wash the car with water only and pull
it into the booth. Kick on the fans and let it dry out.
Start wiping down the car with lacquer thinner and those paper towels.
If a towel is in my hand any longer than 30 seconds, it is dirty.
Grab another. Wipe and rewipe until the surface is perfectly
clean. Go back over all the trouble spots like the fenderlip,
bumper areas, sills, jambs, ect. I do not use PrepSol or any other
wipe compound, just lacquer. I do not need Fisheye Remover in the
paint. I just have a very clean car!
That covers the prep. Wipe the car with a tack rag, and spray the
sealer. Sealer is a quick drying coating that is very close to the
color you are painting. Many basecoats are transparent. You
will waste basecoat trying to get hiding coverage. The sealer is
cheap compared to the basecoat cost. After the sealer dries, tack
rag again and apply the basecoat. The clear goes on after,
according to the instructions
Color sanding and buffing. After the car comes out of the booth
and you find your trademark (mine is an eyelash in the top coat of clear
and usually a run near the door handle), let it sit for a few days.
Grab some 1000 grit on a 5" board and start wetsanding out the
runs. A slight blast of contrasting color of paint over the run
will act a as a guidecoat. It is very hard to see a run in the
clear when you sand it to a dull sheen. The guidecoat makes it
show up clearly. Anyway, sand out the runs, gradually working up
to 1500 grit abrasive. Then you need to buff the flat paint out
into a high gloss. I use a Milwaukee buffer and Presta compounds.
There are dozens of buffers and hundreds of compounds. Presta is
very cheap and works fantastic. Use what your mentor or paint
store suggests
Copyright 1997 Scott Bruning
|
Painting the vinyl and plastic in a Z is easy. There are 2 sources
for the dye. If you don't have a paint gun, find SEM vinyl dye at
a good paint store. SEM is the only way to go, and I have never
found another product that works as well or lasts so long. It also
looks totally natural. They have Satin Black for your 240Z, and
Napa Red for your red 240Z. They have ZX colors, too. Please do
not even consider any other brand. Been there, done that. In
my experience, there is no other brand that has the correct gloss,
durability, and chemical composition to bond to the vinyl. SEM is
about $7/can. I use 4-6 for an entire interior on a 240Z. If
you have a paint gun (door jamb gun is good, HVLP jamb gun even
better). Dupont has vinyl dye that is comperable to SEM. It is
about $20/quart. Does one car.
Preparation is everything! Here's my process:
1. Remove seats and carpet
2. Use a couple of rolls of paper towels to clean all the
vinyl/plastic (VP) with a water based cleaner (soap/water, ammonia, Mr
Clean, Mrs Pineoil, ect). Let dry
3. Wet wipe the surfaces with lacquer thinner. Not Enamel or
poly thinner, just cheap lacquer thinner. Wipe and scrub and
scrub. You will notice the VP getting soft. Stop before you
ruin the grain pattern.
4. Now shake your paint can. If using the Dupont, it is ready to
spray. Mask off all the unpaint items. I use Big Gulp
bottoms taped to the gauges.
5. Rewipe the surfaces quickly with a very wet paper towel, and
start fogging on the dye. It is very thin. You may end up
with 5-12 coats to
get good heavy coverage. Let dry, and you are done.
Note: DO NOT PAINT THE SEATS. IT WILL RUBv OFF EVENTUALLY
ON YOUR 501'S.
The Napa red is a precise match for the Datsun red interior.
Even a patch of paint will blend in to the existing panel.
The theory behind the lacquer is that it chemically softens the VP.
When you apply the dye, it soaks in and grabs the substrate.
Dupont also has texture paint to redue the texture for Ford Bronco
tops. It so happens to look like vinyl when it is dry. I use
it to redue the sill plates... It also works for roll bars to spiff them
up. The stuff is bulletproof when dry. It does not match the
Datsun sillplate vinyl exactally, but it is a lot easier than trying to
recover that rusty piece with contact cement and vinyl. This paint
has to be applied with a non-HVLP gun (your normal old fashioned gun is
not HVLP). It's the pressure that makes the spiderwebs as it comes
out,
which then coagulate into the vinyl texture. This coating can then
be recoated with black semi-gloss vinyl dye.
Bare metal prep 101:
The best metal prep for the average do-it yourselfer on bare metal
is an epoxy primer. I use PPG DP series. DP40 is black.
It gets mixed with
a catalyst (DP401 or DP402). They say if you don't sand it
within 7 days...don't bother. It gets very hard. It is
applied with a paint gun.
All modern paints with a catalyst have isocraynics in the cat. Use
a respirator!
The epoxies do a great job of sealing off all the substrates.
Modern paints are very hot and agressive. If applied over a old
lacquer or
enamel job, it will likely cause the old stuff to bleed through.
Smother the car in epoxy, then start the bodywork. Put more epoxy
over the filler, then apply some K200 and K201 catalyzed primer.
This stuff goes on thick, but sands wet sands like butter. The
best way to wet sand is to apply a mist of black lacquer over the
unsanded K200, then wetsand with 400 grit. The low spots will show
up
as black. Reapply filler, and do it over again. Good luck.
|